1、 Equipment name: automatic barreled mineral water filling machine production line
2、 Specification and model: hdn-5 gal
3、 Equipment brand: Wenzhou Haineng wzhdn
4、 Product Description:
Microcomputer automatic washing and filling machine is a special equipment for automatic filling pure water, and can also be used for filling distilled water, mineral water and other sterile liquids. The equipment integrates bottle washing, filling, capping, capping and finished product delivery, which can effectively prevent the secondary pollution of purified water in the filling process. The equipment adopts 380V (220 V) 50 Hz alternating current, the control system adopts advanced programmable control system and pneumatic control system programming solidification mode, and selects high measurement digital display, and the operator can operate according to the display. Reliable performance, convenient operation and simple maintenance.
5、 Working principle:
This machine adopts program automatic control, and its working process is as follows:
1. Bottle washing:
The second station uses chlorine dioxide (ClO2 solution) for washing and disinfection, the third station is pure water washing station, and the fourth station is used for washing and disinfection the station is a drainage station.
2. Filling:
The cleaned bottle is transported by the bottle washing transmission mechanism and falls on the bottle pushing frame. The bottle pushing cylinder pushes the empty bottle to the filling position and opens at the beginning of filling, the filling time is adjusted according to the needs of users.
3. Cover and gland:
When the filling is finished, the filled bottle is sent to the capping mechanism by the next filling bottle, and the capped bottle is pushed to the capping mechanism the capping cylinder presses the cap tightly. So far, a washing irrigation cycle is completed.
6、 Structural features:
The machine is divided into four parts: bottle washing, filling, electrical control and pneumatic control.
1. Bottle washing part:
(1) Bottle washing transmission mechanism;
(2) Bottle holder;
(3) Water pump for washing bottles of medicinal liquid;
(4) Medicine water tank;
(5) Pure water bottle washing pump;
(6) Drive chain.
2. Filling part:
(1) Filling cylinder;
(2) Filling valve;
(3) Cover motor and cover device; (4) gland cylinder and gland device.
3. Electrical part:
It is composed of a microcomputer programmer and an electric control box.
4. Pneumatic part:
It is composed of cylinder, pneumatic solenoid valve and pneumatic electric control box.
7、 Technical features:
◇ The whole machine has the functions of washing, filling and capping;
◇ The whole machine is made of high quality stainless steel, corrosion resistant and easy to clean. Washing with alkali, disinfectant and pure water can ensure the cleaning effect;
◇ The main electrical components are Siemens and Mitsubishi products;
◇ Most of the original gas path components are imported products;
◇ The inner and outer nozzles of the washing barrel are produced by the American spray technology company.
◇ The machine has compact structure, high working efficiency, stable and reliable, and high degree of automation.
The empty barrel is input into the capping machine stably by the conveyor belt. The cover pulling machine is used to pull out the cover, which can be reused after cleaning and disinfection. Then the barrel goes into the external brush barrel machine for all-round brushing. After comprehensive external cleaning, the bottles enter the washing, filling and capping unit, and the purified water is provided by the water treatment system for washing and filling the barrels. After capping, the bottled water enters the heat shrinker through the conveyor belt. The shrink film packaging of bottle cap is completed in the heat shrinkable machine. The whole production process is controlled by PLC. The control panel can directly monitor the working state of each part of the equipment, and is easy to operate.
1. The system equipment enjoys one-year free warranty, and the warranty date is calculated from the date of product acceptance, and consumable filter materials are not included.
2. In case of equipment quality problems (except caused by misoperation or unforeseen factors) within the warranty period, the supplier shall repair the equipment free of charge and be responsible for replacing the damaged parts.
3. After the expiration of the warranty period, only a certain amount of material fee and appropriate technical service fee will be charged.
4. In case of system failure, which cannot be solved by itself or by telephones, our technical maintenance personnel shall make solutions (including temporary measures) and schedule within 24 hours after receiving the written notice from the demander, and report to the competent leaders of both parties.
5. After the delivery of the equipment, our company will have engineers to pay a return visit to understand the operation of the equipment and provide technical services in a timely manner. We welcome any technical questions and we will reply in time.
(1) the user shall provide the detailed data of raw water test, so that our company can carry out relevant selection and arrangement calculation.
(2) the user shall explain the water quality requirements, use and water yield.
(3) Our company has a variety of pressure vessels, membranes, accessories, etc. if the user gives special instructions, we will try our best to meet the requirements.
(4) our company provides installation and debugging for the designed and sold equipment and training for users' operation personnel.
(5) our company implements the principle of one-year warranty and life-long service for users, establishes files and provides tracking service to ensure the quality level.
If the above-mentioned equipment fails to meet your requirements, please contact us. We will formulate detailed engineering scheme according to your actual situation to realize low-cost, high-efficiency and scientific process combination, so as to make water production meet your ideal requirements.
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